Dreamotion System
Dreamotion System
Dreamotion is the new system OMVL developed for converting to gas the latest generation petrol direct injection engines. Suitable for a wide range of vehicles with engines of all powers and of the latest generation (DI & DI-MPI), it complies with the Euro 6D WLTP standard, Dreamotion offers a smoother, more powerful ride, lower emissions and greater savings. Main components include the compact and full electronic eVP-500 LPG reducer, with smooth and excellent performances on both low and high powered engines, the innovative and advanced control and management unit AFC-3.0 DI, and the always reliable, accurate and high-performance IN03 injectors. More made in Westport Fuel Systems components make the system complete, such as the One-Touch changeover switch and the Type 94 gaseous phase filter. Some OMVL applications use the traditional CPR reducer as an alternative to the eVP-500 one.
Download PDF COMPONENTS OF THE Dreamotion System KIT
Component 1 of 7
LPG
eVP-500 REDUCER
3,4,6
- Single stage full electronic LPG pressure reducer
- 300-2500 kPa input pressure
- 0-550 kPa adjustable output pressure (software limited between 50-380kPa)
- >100 kg/h Max Fuel flow rate (at 60 ⁰C ECT)
- 585 ± 50 kPa pressure relieve valve (acc.to R67-01)
- Operating temperature: -40 °C ÷ 120 °C
- M12x1 Gas inlet
- 16 mm gas outlet
- 16 mm coolant connections
- Integrated coolant temperature sensor
- Software controlled MAP Reference
- Weight 800 g
- Dimensions . 56 mm x 142 mm
Component 2 of 7
LPG
LPG GASEOUS PHASE FILTER
- IN and OUT gas fitting – 12,5 mm
- Cartridge material glass fiber
- Working Pressure 0 ÅÄ 4,5 bar
- Operating temperature: -40 °C ÷ 120 °C
- Approval: 67R-01, 110R-00
Component 3 of 7
LPG - CNG
ECU AFC-3.0 DI
3,4,6
- 3, 4, 6 Cylinder
- Operating temperature: -40 °C ÷ 120 °C
- Housing: Plastic top with ventilation plug – Aluminium bottom with cooling fins covers – IP69K
- Operating voltage 7,5 V to 15 V, reverse voltage and ISO pulse protected (limp home 5 V)
- 3 Connectors – Molex
- Inputs: Analog sensors – Digital OEM sensors
- Digital inputs
- Petrol injectors: DI and MPI from 3 to 6 cylinders
- MPI petrol injector types – Internal Emulation
- DI petrol injector – Integrated Variable GDI Emulation
- Current consumption: Standby current 27 mA @ 12V
- sleep current < 0,50 mA @ 12V
- Communication Interfaces: 3x CAN, 1x LIN-bus
- Dimensions box 208 x 180 x 44 mm
- Weight 1.200 g
- Approval: 67R-01, 110R-00 and 10R-04
Component 4 of 7
LPG - CNG
GAS PT Sensor
- Integrated connector
- Power Supply Voltage: 5 ± 0,1 VDC
- Supply Current: 10 mA max
- Output voltage (pressure): 0,5 ÷ 4,5 V
- Pressure reading: 0,05 ÷ 4,50 bar
- Max pressure: 9,5 bar
- Temperature reading: -40 ÷ 130 °C
- Plastic mount 405109 supplied
- Homologations: R67-01 – R110
Component 5 of 7
LPG - CNG
IN03 MY09 ELECTROINJECTOR
BOTTOM FEED
- Floating shutter with ultra low friction
- Impedance: 1,66 / 1,7 mH a 20 °C
- Temperature: -15 °C ÷ 120 °C
- Voltage: 6 V ÷ 16 V
- Seal: Rubber on metal
- Approval: R67-01 and R110
Component 6 of 7
LPG - CNG
One-touch switch
- SMD mono-stable changeover switch
- ø outside 26 mm
- Installation options:
- flush mount: ø23 mm hole, 3 mm thickness
- w/ adapter: ø13 mm hole, 9 mm thickness
- Integrated acoustic alarm buzzer
- 4 green leds for level gage display
- 1 bi-colour led (green/red) for gas/petrol
Component 7 of 7
LPG
CPR Reducer
- Nominal output pressure: 1,2 bar
- Maximum power output: 100 kW
- Integrated liquid phase filter: Serviceable 15 μm Nylon net
- Integrated shut-off solenoid valve: 12 Vdc, 11,7 W
- Operating temperature range: -20 ÷ 120 °C
- Operating input pressure: 2,5 ÷ 30 bar
- Operating voltage range (solenoid): 8 ÷ 16 Vdc
- Weight: 1,2 Kg
- Homologations: 67R-01, 10R-03, UL
| Technical features | Dreamotion | |
|---|---|---|
| Supply | LPG – CNG | |
| Cylinders | 3,4,6,8 (Using 2 ECUs 4-Cylinders) | |
| Gas ECU |
AFC-3.0 DI |
|
| Gas Ecu Connector | n° 3 Molex 32pin/32pin/48pin | |
| Gas ECU body Material | Aluminium/Plastic | |
| Gas Shut-off Solenoid Valves | 2 | |
| Reducer | LPG: EVP-500 – CPR | |
| Injectors | IN 03 MY09 normal, max, supermax |
|
| Internal Petrol Injectors Emulation | DI: Inductive – MPI: Resistive | |
| Gas Temperature sensor | ✓ | |
| Gas pressure sensor | ✓ | |
| Water Temperature sensor on reducer | ✓ | |
| N° Lambda Oxygen Input | 2 | |
| RPM signal | ✓ | |
| MAP sensor | only electrical connection | |
| Communication with OBD (K and CAN) | ✓ | |